涂(tu)(tu)(tu)裝(zhuang)生產(chan)線(xian)(xian)也(ye)稱為涂(tu)(tu)(tu)裝(zhuang)流水線(xian)(xian),是指涂(tu)(tu)(tu)料(liao)涂(tu)(tu)(tu)覆到金屬或(huo)者非金屬表面(mian)形成保護層(ceng)或(huo)裝(zhuang)飾層(ceng)的(de)過程(PS:涂(tu)(tu)(tu)料(liao)、涂(tu)(tu)(tu)裝(zhuang)技(ji)術(方法、設(she)備、環(huan)境)、涂(tu)(tu)(tu)裝(zhuang)管(guan)理(li)(li)是影響(xiang)涂(tu)(tu)(tu)裝(zhuang)質量(liang)好壞三要素。)。主要由(you)前處理(li)(li)電(dian)泳線(xian)(xian)(電(dian)泳漆(qi)(qi)是最(zui)早開發(fa)的(de)水性(xing)涂(tu)(tu)(tu)料(liao),它的(de)主要特點是涂(tu)(tu)(tu)裝(zhuang)效率高,經濟(ji)(ji)安全(quan),污染少,可(ke)實現(xian)完全(quan)自(zi)動(dong)化(hua)(hua)管(guan)理(li)(li)。涂(tu)(tu)(tu)裝(zhuang)電(dian)泳漆(qi)(qi)之(zhi)前需要進(jin)行(xing)預處理(li)(li))、密封(feng)底涂(tu)(tu)(tu)線(xian)(xian)、中涂(tu)(tu)(tu)線(xian)(xian)、面(mian)涂(tu)(tu)(tu)線(xian)(xian)、精修線(xian)(xian)及其烘干(gan)系統(tong)組成。適用于工(gong)(gong)件的(de)表面(mian)噴漆(qi)(qi)、噴粉、噴塑處理(li)(li)等。隨著工(gong)(gong)業(ye)(ye)(ye)技(ji)術的(de)發(fa)展,涂(tu)(tu)(tu)裝(zhuang)生產(chan)線(xian)(xian)已由(you)手工(gong)(gong)向(xiang)(xiang)工(gong)(gong)業(ye)(ye)(ye)自(zi)動(dong)化(hua)(hua)方向(xiang)(xiang)發(fa)展,而且(qie)自(zi)動(dong)化(hua)(hua)的(de)程度越來越高,解(jie)決了人工(gong)(gong)涂(tu)(tu)(tu)裝(zhuang)作業(ye)(ye)(ye)工(gong)(gong)作環(huan)境惡劣、工(gong)(gong)作勞動(dong)量(liang)大、效率低、涂(tu)(tu)(tu)層(ceng)質量(liang)不(bu)穩定(ding)、均勻性(xing)差等問題,所以涂(tu)(tu)(tu)裝(zhuang)生產(chan)線(xian)(xian)的(de)應用也(ye)越來越廣(guang)泛,并(bing)深入到國民(min)經濟(ji)(ji)的(de)多個領域(yu)。
應(ying)用領域(yu):
汽車(che)、新能源車(che)、摩托車(che)、航空航天、船舶、軍工(gong)(gong)行(xing)業、風電行(xing)業、日用五金、家用電器、3C電子、農用機(ji)械、工(gong)(gong)程機(ji)械、軌道交(jiao)通(tong)、建筑、橋梁、結構(gou)件、鈑金件等表面(mian)處(chu)理(li)。
世晟集(ji)團優勢:
世晟(sheng)集(ji)團作為(wei)技(ji)術創新企業主(zhu)體(ti),集(ji)自(zi)主(zhu)研發(fa)、生產(chan)、銷售(shou)、售(shou)后于一(yi)體(ti),擁有(you)強大的(de)(de)研發(fa)團隊,進口(kou)的(de)(de)研發(fa)設備(bei),業務領域廣(guang)泛遍布國內(nei)外,技(ji)術經驗豐富,可為(wei)客(ke)戶(hu)解(jie)決各種涂裝、表(biao)(biao)面(mian)處(chu)理(li)(li)等問題。從而打造高效、符(fu)合國家環保要(yao)求的(de)(de)涂裝生產(chan)線,并滿足客(ke)戶(hu)定制化(hua)需求。世晟(sheng)集(ji)團作為(wei)涂裝表(biao)(biao)面(mian)處(chu)理(li)(li)工(gong)(gong)程(cheng)系統(tong)集(ji)成商,可承(cheng)(cheng)接EPC總承(cheng)(cheng)包(bao)項(xiang)目,按(an)照合同約(yue)定,承(cheng)(cheng)擔(dan)工(gong)(gong)程(cheng)項(xiang)目的(de)(de)設計、采(cai)購(gou)施工(gong)(gong)、試運行(xing)服務等工(gong)(gong)作,并對承(cheng)(cheng)包(bao)工(gong)(gong)程(cheng)的(de)(de)質(zhi)量、安(an)全(quan)、工(gong)(gong)期(qi)、造價(jia)全(quan)面(mian)負(fu)責(ze),最終是(shi)向業主(zhu)提交一(yi)個滿足使(shi)用功能的(de)(de)工(gong)(gong)程(cheng)項(xiang)目,完成交鑰(yao)匙工(gong)(gong)程(cheng)。汽(qi)車工(gong)(gong)廠EPC總承(cheng)(cheng)包(bao)根據汽(qi)車行(xing)業的(de)(de)工(gong)(gong)藝特點對地塊(kuai)進行(xing)規(gui)劃、設計,根據合同約(yue)定進行(xing)設備(bei)采(cai)購(gou)、安(an)裝、售(shou)后服務等。24小時積(ji)極(ji)響應、高效服務,讓客(ke)戶(hu)安(an)心(xin)、放心(xin),無后顧之憂。
涂(tu)裝生產線(xian)工藝流程(cheng):
涂裝生(sheng)產線組(zu)成部分:
主要包括:前(qian)處理設備(bei)、噴粉系(xi)統、噴漆設備(bei)、烘干爐、熱源系(xi)統、電控系(xi)統、懸掛輸(shu)送鏈等。
涂裝生產線案例(li):
前處理設(she)備(bei)
磷化系(xi)統 電泳涂裝(zhuang)生產線(xian)
磷(lin)化除渣(zha)裝置(zhi) 脫脂裝置(zhi)
陰(yin)極(ji)電泳(yong)線(xian)設備(bei) 陽極(ji)電泳(yong)線(xian)設備(bei)
超濾裝置 懸(xuan)鏈通過式拋丸機
噴粉線設(she)備
鈑金件噴粉(fen)線(xian)設(she)備 零部件噴粉(fen)線(xian)設(she)備
懸(xuan)掛鏈(lian)機器人(ren)噴粉(fen) 供粉(fen)系統(tong)
噴粉房 懸掛積(ji)放式噴粉線設(she)備
噴(pen)漆設(she)備
汽(qi)車輪轂(gu)自動噴(pen)漆線 重(zhong)卡機械手噴(pen)漆設備
涂裝噴漆設備 航空(kong)航天(tian)件噴漆線設(she)備
噴漆流(liu)平室 干式噴漆房排風(feng)系統
大(da)型結構件側(ce)壁(bi)機器人噴(pen)漆(qi)設備 塑料件涂裝生產線調(diao)漆系統
烘干爐
涂裝(zhuang)線烘干爐 天然氣烘干爐
電加熱烘(hong)(hong)干(gan)爐 電加熱烘(hong)(hong)干(gan)爐
天然(ran)氣(qi)輻射烘(hong)干(gan)爐(lu) 天然(ran)氣(qi)輻射烘(hong)干(gan)爐(lu)
輸(shu)送(song)設備
積放式懸掛輸送機(ji) 自(zi)行葫蘆輸送機
積放鏈輸送(song)機 單鏈(lian)輸送設(she)備
地面摩擦輸送(song)設備 存儲(chu)輸送(song)線
電(dian)控系(xi)統
電控布局圖 控制(zhi)柜(ju)
控(kong)(kong)制(zhi)柜 控(kong)(kong)制(zhi)柜